Weider WESY9640 User Manual

USER'S MANUALPATENT PENDINGQUESTIONS?As a manufacturer, we are com-mitted to providing completecustomer satisfaction. If you havequestions, or fi

1012. Press a 1” Round Inner Cap (49) into one ofthe Press Arms (46). Press a 1 3/4” SquareInner Cap (44) into the Press Arm.Attach the Press Arm (46)

1115. See the inset drawing. Attach the MilitaryPress Arm (84) to the Pivot Arm (101) withtwo 5/16” x 2 1/4” Bolts (33) and two 5/16”Nylon Locknuts (3

1218. Wrap the High Cable (58) around a “V”-Pulley(50). Attach the “V”-Pulley and a Long CableTrap (31) to the indicated bracket on the FrontUpright (

1322. See the inset drawing. Attach a 3 1/2” Pulley(15) and a Cable Trap (66) to the upper hole ina Long “U”-Bracket (57) with a 3/8” x 2” Bolt(12) an

1425. Locate the Low Cable (23). Route the LowCable under the 3 1/2” Low Pulley (76)attached to the lower hole in the Press Frame(17). Be sure that th

1529. Attach the end of the Low Cable (23) to theLong “U”-Bracket (57) with a 1/4” NylonLocknut (2) and a 1/4” Flat Washer (10). Donot completely tigh

1632. Wrap the Military Press Cable (72) around a3 1/2” Pulley (15). Attach the Pulley to the TopFrame (55) with a 3/8” x 2” Bolt (12) and a3/8” Nylon

1734. See inset drawing A. Attach a 3 1/2” Pulley(15) and a Cable Trap (66) to the upper holein the Long “U”-Bracket (57) with a 3/8” x 2”Bolt (12) an

1836. Attach the Press Bracket (94) to the LegPress Arm (96) with a 5/16” x 3” Bolt (75) anda 5/16” Nylon Locknut (3).Wrap the Leg Press Cable (99) ar

1939. Attach the Front Backrest (41) to the FrontUpright (42) with two 1/4” x 2 1/2” Screws(43) and two 1/4” Flat Washers (10). TheBackrest must be or

2TABLE OF CONTENTSLIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2043. Press two 3/4” Round Inner Caps (34) intoeach Pad Tube (28). Insert a Pad Tube (28) into the Seat Frame(36). Slide a Foam Pad (30) onto each end

2146. Remove the adhesive backing from the PRO 9640 decal and apply it to the Front Upright (42) under the“WEIDER” nameplate as shown.47. Make sure th

22HOW TO USE THE HOME GYM SYSTEMThe instructions below describe how each part of the home gym system can be adjusted. Refer to the exerciseposter acco

23ATTACHING AND REMOVING THE SEATTo attach the Seat (13), set the bracket on the SeatFrame (36) onto the indicated pins on the FrontUpright (42). Atta

24WEIGHT RESISTANCE CHARTThis chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.The other n

TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. Thehome gym

26CABLE DIAGRAMSThe cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), theMilitary Press Cable (72), an

27Military Press Cable (72)Leg Press Cable (99)Rear Weight Stack—12345324—Rear Seat Frame6—Pivot Arm1—Long “U”-BracketMilitary Press Cable (72) and Le

ORDERING REPLACEMENT PARTSTo order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Mondaythrough Friday, 6

WESY96400 R1296APlease Note: The assembly is divided into five stages: 1) frameassembly, 2) arm assembly, 3) cable and pulley assembly, 4) seat andbac

3IMPORTANT PRECAUTIONSWARNING: To reduce the risk of serious injury, read the following important precautions beforeusing the home gym system.WARNING:

1" Round Inner Cap (49)–81" Round Cover Cap (70)–23/4" Round Inner Cap (34)–41/2" x 3/4" Spacer (61)–45/16" x 2" Ey

5/16" Nylon Locknut (3)–341/4" Flat Washer (10)–175/16" Flat Washer (8)–91" Retainer (69)–43/8" Flat Washer (9)–61/4" x

REMOVE THIS PART LIST/EXPLODEDDRAWING FROM THE MANUAL!81

PART LIST—Model No. WESY96400 R1296ANote: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty. Desc

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4BEFORE YOU BEGINASSEMBLED DIMENSIONS: Height: 76 in.Width: 89 in. Length: 64 in. Foot PlateLow PulleyStationHigh Pulley StationLat BarLeg LeverButter

5ASSEMBLY1811512714315151. Before beginning assembly, be sure thatyou have read and understand the infor-mation in the box above.Locate and open the p

62. Slide the VKR Upright (74) and the Leg PressUpright (56) onto the indicated 5/16” x 2 1/2”Carriage Bolts (1) in the Stabilizer (5). Thehigh side o

74. Press a 2” Square Inner Cap (27) into the endof the Top Frame (55). Press a 1 3/4” SquareInner Cap (44) into each end of the crossbaron the Top Fr

87. Press a Weight Tube Bumper (64) into theend of a Weight Tube (63). Insert the WeightTube into the front stack of Weights (25). Besure that the pin

99. Attach the upper ends of the Short WeightGuides (73) to the Top Frame (55) with a 5/16”x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), anda 5/16” Ny