Weider 831.159290 User Manual

Patent Pending®Model No. 831.159290Serial No. The serial number can be found in thelocation shown below. Write the serialnumber in the space above.CAU

1013. Attach the Leg Press Plate (11) to theAdjustment Tube (10) with a 5/16” x 2 1/2”Bolt (39), two 5/16” Washers (20) and a 5/16”Nylon Locknut (40).

1117. Attach a Press Arm (7) to one side of thePress Frame (12) with two 5/16” x 2 1/2” Bolts(39) and two 5/16” Nylon Locknuts (40).Attach the other P

1220. Press a 1 3/4” Square Inner Cap (48) into thelower end of the Left Arm (6). Wet the lowerend of the Left Arm with soapy water. Slide a10” Pad (2

1323. Locate and open the parts bags labeled“CABLE ASSEMBLY” and “PULLEYS.”During steps 23 through 58, refer to theCABLE DIAGRAMS on pages 30 and 31 o

1426. Locate one of the pre-assembled pairs ofPulley Plates (31) and 3 1/2” Pulleys (82).Route the Butterfly Cable (85) under the indi-cated 3 1/2” Pu

29. Note: The 3 1/2” Pulley (82) in this step ispre-assembled. It is shown removed foreasier part identification. Locate the High Cable (86)—this is t

33. Attach the High Cable (86) to a Small “U”Bracket (32) with a 1/4” Nylon Locknut (44)and a 1/4” Washer (37). Do not completelytighten the Nylon Loc

36. Route the Press Cable (88) over the indicated3 1/2” Pulley (82) attached to the PulleyPlates (31). The Cable must be routed fromthe direction show

38. Attach the Rear Cable (87) to the Leg Lever(15) with a 5/16” x 3” Bolt (92), a 5/16”Washer (20), a 5/8” x 9/16” Bushing (61) anda 5/16” Nylon Lock

42. Wrap the Low Cable (89) around a 3 1/2”Pulley (82). Attach the Pulley to the indicatedbracket on the Top Frame (2) with a 3/8” x 2”Bolt (50) and a

2TABLE OF CONTENTSFULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45. Attach the Low Cable (89) to a Small “U”Bracket (32) with a 1/4” Nylon Locknut (44)and a 1/4” Washer (37). Do not completelytighten the Nylon Lock

48. Note: The 3 1/2” Pulley (82) in this step ispre-assembled. It is shown dis-assembledfor easier part identification. Route the Press Cable (88) aro

52. Wrap the Press Cable (88) around a “V”Pulley (81). Attach the “V” Pulley to the upperbracket on the Leg Press Upright (4) with a3/8” x 2” Bolt (50

56. Wrap the Press Cable (88) around a “V”Pulley (81). Attach the “V” Pulley and a LargeCable Trap (83) to the bracket on the FrontSeat Frame (8) with

2460. Insert a 1/4” x 2 1/2” Carriage Bolt (60)through the center hole in a Seat Plate (41).Attach the Seat Plate to the Seat (17) withtwo 1/4” x 3/4”

2565. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained inHOW TO USE THE HOME GYM SYSTEM, beginn

26HOW TO USE THE HOME GYM SYSTEMThe instructions below describe how each part of the home gym system can be adjusted. Refer to the exerciseposter acco

27ATTACHING THE AB STRAP TO THE AB PULLEYSTATIONAttach the Ab Strap (35) to the Rear Cable (87) at theab pulley station with a Cable Clip (33). ADJUST

28WEIGHT RESISTANCE CHARTThis chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.The other n

29TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. Thehome gy

3IMPORTANT PRECAUTIONSWARNING: To reduce the risk of serious injury, read the following important precautions beforeusing the home gym system.1. It is

30CABLE DIAGRAMSThe cable diagrams on this page and the next page show the proper routing of the Butterfly Cable (85), the HighCable (86), the Rear Ca

31Low Cable (89)321—Low Pulley456Rear Cable (87)2345—Leg LeverAb Pulley—1Weight Stack—7

2" Square Inner Cap (56)2" Square Outer Cap (58)1 3/4" Square Inner Cap (48)1" Retainer (45)1" Round Outer Cap (46)1" Ro

3/8" Nylon Jam Nut (43)1/4" x 2 1/2" Machine Screw (64)Cable Clip (33)5/16" x 1 3/4" Bolt (68)3/8" x 2" Bolt (50)5/

PART LIST—Model No. 831.159290 R0499ANote: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty. Des

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Part No. 155073 J00763-C R0499A Printed in Canada © 1999 Sears, Roebuck and Co.Model No. 831.159290QUESTIONS?If you find that:• you need help assembl

4BEFORE YOU BEGINASSEMBLED DIMENSIONS: Height: 79 in.Width: 70 in. Length: 64 in. Foot PlateLow PulleyStationHigh Pulley StationLat BarLeg LeverButter

5ASSEMBLY158585855204940491. Before beginning assembly, be sure thatyou have read and understand the infor-mation in the box above.Locate and open the

2. Press a Row Tube Endcap (51) into each sideof the Pulley Base (79). Press a 2” SquareInner Cap (56) into the end of the PulleyBase.Attach the Pulle

5. Slide the Front Seat Frame (8) onto the indi-cated 5/16” x 2 1/2” Carriage Bolts (49) in thePress Base (13). Partially tighten a 5/16”Nylon Locknut

88. Press a Weight Tube Bumper (26) into eachWeight Tube (25). Insert a Weight Tube (25) into each stack ofWeights (90). Be sure that the pins on theW

910. Press a 2” Square Inner Cap (56) into eachend of the Top Frame (2). Press a 2” SquareInner Cap (56) into each side of the ButterflyFrame (3). Pre